Conveyor Crossovers

Conveyor Crossovers

Industrial Conveyor Crossovers are specialized pieces of equipment designed to provide a safe, efficient passage over conveyor belts or conveyor systems in an industrial setting. As their name suggests, they “cross over” the conveyor systems, which often span large areas and can pose obstacles to the flow of work and movement of personnel.

The primary use of Industrial Conveyor Crossovers is to provide a safe, efficient pathway for workers to cross over conveyor belts or conveyor systems in an industrial setting. Conveyor systems are widely used in many industries, including manufacturing, warehousing, and packaging. They often cover substantial areas and can create barriers within the workspace. Industrial Conveyor Crossovers help overcome these barriers by allowing workers to easily traverse above the conveyor lines without disrupting the flow of goods or creating safety hazards.

What are the primary uses:

  1. Navigating the Workspace: The most direct use of these crossovers is to enable workers to move from one side of a conveyor system to the other without having to walk around it. This can save significant time in large facilities.
  2. Safety and Efficiency: By providing a dedicated, secure pathway over the conveyor systems, these crossovers improve safety by reducing the risk of trips, falls, or contact with moving conveyor parts. This also allows for uninterrupted operation of the conveyor system, thus improving efficiency.
  3. Maintenance and Monitoring: In addition to providing a crossing point, these crossovers can also offer maintenance personnel easy access to various parts of the conveyor system for inspections, repairs, or adjustments. They can also serve as vantage points for supervisors or operators to monitor the flow of goods on the conveyor.

Remember, any such crossover structure must be designed and constructed according to relevant safety standards, such as those provided by OSHA in the U.S., to ensure worker safety.

An OSHA (Occupational Safety and Health Administration) compliant Industrial Conveyor Crossover is designed and constructed in accordance with the safety regulations set by OSHA. These crossovers are used to provide a safe passage over conveyor belts or systems in various industrial environments. Here are some key features of OSHA compliant Industrial Conveyor Crossovers:


  1. Construction and Materials: They should be made of robust and reliable materials, like steel or aluminum, that can withstand the expected load and usage.
  2. Stair Angle: Stairways must have an angle that’s between 30 and 50 degrees, according to OSHA guidelines.
  3. Steps and Rungs: The steps should be uniformly spaced, slip-resistant, and of a size that reduces trip hazards.
  4. Handrails and Guardrails: Handrails should be present to provide support and stability. If the crossover’s top platform is over a certain height, guardrails with toe boards may be required on open sides to prevent falls.
  5. Landing Platforms: For tall crossovers, OSHA mandates intermediate landing platforms for every 12 feet or less of vertical rise.
  6. Load Capacity: The crossover should have a sufficient load capacity, typically capable of supporting at least four times the maximum intended load.
  7. Width: Stair width should be at least 22 inches and must be clear of any obstructions.
  8. Clearance: The crossover should be designed so that it doesn’t impede the operation of the conveyor system or come into contact with the conveyed materials.

Ensuring that an Industrial Conveyor Crossover complies with OSHA standards is crucial not only for legal reasons but also to ensure the safety of workers navigating the industrial work environment.

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